Plastics & Rubber

Plastics & Rubber

On the way to rethink plastics

It’s easy to forget the good that plastic does for us every day. It keeps our food fresh. It keeps our homes warm. It even keeps us safer as we drive. And, as the BASF portfolio of plastics continues to evolve, we believe more than ever that plastics can continue to play a positive role in our lives by rethinking the way we MAKE, USE and RECYCLE them.

BASF goes K2025: a visual of BASF booth with visitors at K fair
We invite you to be part of our exciting journey towards the world's largest trade fair for plastics and rubber. Join us and experience our progress at first hand.

Some call it a transformation, we call it #OurPlasticsJourney.

Plastics prodcution still depends on fossil ressorces, and too much plastic waste still ends up in the environment. However, working alongside our customers and partners, we are taking on the challenge and do our part in co-creating solutions that reinvent the entire lifecycle of plastics together - from how we can produce plastics more resource-efficiently, to how we can use them better, to how we can give them a new life. 

Visual of the Make topic from #OurPlasticsJourney showing a factory hall
The journey to net zero by 2050 is full of challenges and we constantly look for solutions to overcome them. Learn how we change the way we produce plastics more resource-efficiently.

Find out how
Visual of Use from #OurPlasticsJourney showing a car
In the USE phase of their lifecycle, plastics play out all their strengths. We innovate with our customers to enhance the sustainability contribution of our products.

Find out how
Visual of Recycle from #OurPlasticsJourney showing a recycling process
Together with partners we work on a variety of recycling projects with different maturity levels - from mechanical recycling to complementary chemical recycling.

Find out how

Discover how we are driving #OurPlasticsJourney across all three phases of the product lifecycle (Make, Use, Recycle) forward – from the use of alternative raw materials in production to improving our plastics in the use phase, to various recycling solutions. Use the filters below to find your topics of interest.

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Measures to reduce emissions
Product carbon footprint
BASF already offers thousands of products with reduced or even zero carbon footprint (PCF) in its broad portfolio.
Fighting plastic pollution
Alliance to end plastic waste
No single organisation can solve the global plastic waste problem alone. That’s why BASF co-founded the Alliance to End Plastic Waste (AEPW) in January 2019. Today the AEPW has around 60 different companies along the plastic value chain. The members have committed to investing in Alliance projects to help minimize and manage plastic waste and keep it out of our environment. 
Fighting plastic pollution
Preventing plastic pellet loss
Floating plastic bottles in the ocean, bags and fishing nets in the middle of the sea or carelessly disposed plastic products on the streets – almost everyone has seen the pictures. But pellets from plastic production also find their way into the environment. As partner of an initiative against pellet loss, BASF contributes to prevent this development.
Recycled material
BASF Gastronomy relies on sustainable circular packaging with Ultramid Ccycled
BASF Gastronomy has been using high-quality products from Werz Wurst-Fleisch-Convenience GmbH in its company canteens at the Ludwigshafen, Limburgerhof and Lampertheim sites and in all event venues for many years. As part of a cross-value chain cooperation with SÜDPACK, a leading supplier of high-performance packaging films, Werz is now implementing BASF’s sustainable polyamide Ultramid® Ccycled® in meat and sausage packaging for the first time in the Horeca sector (hotel/restaurant/community catering).
Recycled material
The Mass Balance Approach
We continue to rely on the mass balance approach in our production: many BASF value chains begin in synthesis gas plants or steam crackers.
Recycled material
Life cycle assessment (LCA) for ChemCycling®
Chemical recycling complements mechanical recycling and can be a more sustainable solution than incineration or landfill of plastic waste. It thus contributes to a circular economy and the responsible use of resources. An LCA study conducted by Sphera for BASF concludes that chemical recycling (pyrolysis) of mixed plastic waste emits 50% less CO2 than incineration of mixed plastic waste. 
In BASF’s ChemCycling™ project, plastic waste is transformed into pyrolysis oil using a thermochemical process. The oil can be fed in the BASF Verbund, replacing fossil resources. Using a mass balance approach, new products are manufactured with it. These have the same properties as products from fossil raw materials. BASF works together with partners such as Quantafuel, a startup headquartered in Oslo, Norway. Quantafuel is specialized in the pyrolysis of mixed plastic waste and the integrated purification of the resulting oil. Dr. Michael Bachtler (right), who is working on BASF’s ChemCycling™ project, and Rasmus Kærsgaard (left), Plant Director at Quantafuel in Quantafuel’s pyrolysis and purification plant in Skive, Denmark.
Recycled material
ChemCycling® 
Recycling plays an increasingly important role due to limited resources, growing sustainability requirements on the markets and regulatory developments.
At CHINAPLAS 2025, BASF will showcase the Pro-Flex® Terra foot prosthesis, developed with Össur, featuring Cellasto®’s advanced three-step foam design that offers progressive stiffness, high impact strength, and adaptability for various activities and environments.
Copyright: Össur
Industries and products
CHINAPLAS 2025: Cellasto® and Össur collaborate to enhance performance in foot prosthesis
Lemfoerde, Germany – April 2, 2025 – At CHINAPLAS 2025, BASF will present the Pro-Flex® Terra foot prosthesis, co-created with the leading global prosthetic provider, Össur. Cellasto®’s cutting-edge material solution, characterized by progressive stiffness and high impact strength, combines softness and flexibility with extraordinary energy return, allowing the Pro-Flex® Terra foot prosthesis to embody an intuitive response behavior and replicate closely the human muscle-tendon motion.
Industries and products
New possibilities for challenging E&E parts with specialty plastic Ultrason® D
For challenging E&E components, BASF has now developed the high-flow Ultrason® D 1010 G6 U40. The blend based on polyethersulfone (PESU) is optimized to meet special needs for easy injection molding of energy-efficient parts in data and energy transmission, smart electronics and e-mobility. Because of its excellent flowability at lower processing temperatures the new BASF thermoplastic gives manufacturers greater flexibility when designing sophisticated switches, circuit breakers and sensors as well as IGBTs and semi-conductor parts like burn-in test sockets. Ultrason® D 1010 G6 U40 shows stable electrical properties at elevated temperatures with a high relative thermal index (RTI) and a higher comparative tracking index (CTI) than polyetherimide (PEI) and polyphenylenesulfide (PPS).
Go!Create collaborations
Preventing plastic pellet loss
Floating plastic bottles in the ocean, bags and fishing nets in the middle of the sea or carelessly disposed plastic products on the streets – almost everyone has seen the pictures. But pellets from plastic production also find their way into the environment. As partner of an initiative against pellet loss, BASF contributes to prevent this development.

You wonder what our new solutions and approaches look like in practice? Then discover our wide range of products and the different industries in which we are active:  

How to get involved?

 

The challenges are huge. Join us on #ourplasticsjourney and leave us a message below. Together, we can reach our goal faster.

So, let's join forces and Go!Create together.

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