Plastics & Rubber

Plastics & Rubber

On the way to rethink plastics

It’s easy to forget the good that plastic does for us every day. It keeps our food fresh. It keeps our homes warm. It even keeps us safer as we drive. And, as the BASF portfolio of plastics continues to evolve, we believe more than ever that plastics can continue to play a positive role in our lives by rethinking the way we MAKE, USE and RECYCLE them.

Some call it a transformation, we call it #OurPlasticsJourney.

Plastics prodcution still depends on fossil ressorces, and too much plastic waste still ends up in the environment. But, working alongside our customers, we are taking on the challenge and are committed to co-creating solutions that reinvent the entire lifecycle of plastics together.

We at BASF want to explore new ways to make the lifecycle of plastics more sustainable: from how we can produce plastics more resource-efficiently, to how we can use them better, to how we can give them a new life. 

But we cannot do it on our own. That is why we are working with partners along the value chain and co-create solutions together. Together we can reach our goal of a cleaner tomorrow faster.

# RECYCLE
The importance of recycling: exploring the potentials of complementary recycling technologies
To accelerate #OurPlasticsJourney, we are working with partners along the value chain on a variety of projects with different maturity levels. We offer solutions that further improve mechanical recycling and aim to use new, innovative and complementary chemical recycling technologies on a large scale.

Discover how we are driving #OurPlasticsJourney across all three phases of the product lifecycle (Make, Use, Recycle) forward – from the use of alternative raw materials in production to improving our plastics in the use phase, to various recycling solutions. Use the filters below to find your topics of interest.

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Use of recycled material
Life cycle assessment (LCA) for ChemCycling®
Chemical recycling complements mechanical recycling and can be a more sustainable solution than incineration or landfill of plastic waste. It thus contributes to a circular economy and the responsible use of resources. An LCA study conducted by Sphera for BASF concludes that chemical recycling (pyrolysis) of mixed plastic waste emits 50% less CO2 than incineration of mixed plastic waste. 
Use of recycled material
The Mass Balance Approach
We continue to rely on the mass balance approach in our production: many BASF value chains begin in synthesis gas plants or steam crackers.
Go!Create partnerships
Fighting plastic pollution
Alliance to end plastic waste
Fighting plastic pollution
Preventing plastic pellet loss
Floating plastic bottles in the ocean, bags and fishing nets in the middle of the sea or carelessly disposed plastic products on the streets – almost everyone has seen the pictures. But pellets from plastic production also find their way into the environment. As partner of an initiative against pellet loss, BASF contributes to prevent this development.
Industries and products
New possibilities for challenging E&E parts with specialty plastic Ultrason® D
For challenging E&E components, BASF has now developed the high-flow Ultrason® D 1010 G6 U40. The blend based on polyethersulfone (PESU) is optimized to meet special needs for easy injection molding of energy-efficient parts in data and energy transmission, smart electronics and e-mobility. Because of its excellent flowability at lower processing temperatures the new BASF thermoplastic gives manufacturers greater flexibility when designing sophisticated switches, circuit breakers and sensors as well as IGBTs and semi-conductor parts like burn-in test sockets. Ultrason® D 1010 G6 U40 shows stable electrical properties at elevated temperatures with a high relative thermal index (RTI) and a higher comparative tracking index (CTI) than polyetherimide (PEI) and polyphenylenesulfide (PPS).
Measures to reduce emissions
Product carbon footprint
BASF already offers thousands of products with reduced or even zero carbon footprint (PCF) in its broad portfolio.
Go!Create collaborations
Preventing plastic pellet loss
Floating plastic bottles in the ocean, bags and fishing nets in the middle of the sea or carelessly disposed plastic products on the streets – almost everyone has seen the pictures. But pellets from plastic production also find their way into the environment. As partner of an initiative against pellet loss, BASF contributes to prevent this development.
In BASF’s ChemCycling™ project, plastic waste is transformed into pyrolysis oil using a thermochemical process. The oil can be fed in the BASF Verbund, replacing fossil resources. Using a mass balance approach, new products are manufactured with it. These have the same properties as products from fossil raw materials. BASF works together with partners such as Quantafuel, a startup headquartered in Oslo, Norway. Quantafuel is specialized in the pyrolysis of mixed plastic waste and the integrated purification of the resulting oil. Dr. Michael Bachtler (right), who is working on BASF’s ChemCycling™ project, and Rasmus Kærsgaard (left), Plant Director at Quantafuel in Quantafuel’s pyrolysis and purification plant in Skive, Denmark.
Use of recycled material
ChemCycling® 
Recycling plays an increasingly important role due to limited resources, growing sustainability requirements on the markets and regulatory developments.
BASF engagiert sich aktiv für die Prävention von Verlusten von Kunststoffgranulaten, -flocken und -pulvern während ihrer Handhabung bei der Produktion, der Verarbeitung, dem Recycling und dem Transport im Rahmen des OCS Programms.
Foto: BASF SE
Fighting plastic pollution
BASF receives Operation Clean Sweep® certification at all its European production sites for plastic pellets
All BASF's European production sites for engineering plastics, polystyrene, expandable polystyrene, polyurethane, thermoplastics polyurethanes, polyamides and specialty polymers are now certified by independent third parties according to the Operation Clean Sweep ® (OCS) standard. "With the successful certification of the polyamide production in Antwerp, the final milestone of this important project has been reached. We are delighted with this great achievement together with all teams involved in the proper handling of plastic pellets," says Sophie Van Dyck, Vice President Operations Polyamides & Precursors Antwerp. In total, 16 production plants for plastic pellets were certified at six BASF production sites in Europe.
Chemical Recycling
Use of recycled material
loopamid now commercially available: BASF starts up its first plant for recycled polyamide 6
Ludwigshafen, Germany/Shanghai, China: BASF announced the start-up of the world’s first commercial loopamid® plant. The production facility at the Caojing site in Shanghai, China, has an annual capacity of 500 metric tons and marks an important step in the supply of sustainable products for the textile industry. “The startup of this plant once again demonstrates BASF’s innovative strength,” said Stephan Kothrade, member of the Board of Executive Directors and Chief Technology Officer (CTO) of BASF SE. “As an integral part of our Winning Ways strategy, we utilize our chemistry to develop solutions for the biggest challenges of our time. loopamid transforms textile waste into a valuable resource, helps save raw materials and closes the textile loop.”

You wonder what our new solutions and approaches look like in practice? Then discover our wide range of products and the different industries in which we are active:  

How to get involved?

 

The challenges are huge. Join us on #ourplasticsjourney and leave us a message below. Together, we can reach our goal faster.

So, let's join forces and Go!Create together.

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