ROMA-Dämmsysteme, Buttenwiesen
Fotoaufnahmen vom 27.08.2015
Elastopor® Panel production

Construction

Elastopir® (PU) : The insulation material with effective fire protection

Important Notice

On 21.03.2023, BASF SE and Systemhouse s.p.r.l. have agreed to settle their pending lawsuit in which BASF claimed infringement of its patent protected adhesion primer technology for PIR sandwich panels protected by European Patent EP 1 516 720 B1. Systemhouse s.p.r.l. has taken a license for the asserted patent familiy and respects BASF's Intellectual Property.

Elastopir® is BASF's brand for polyurethane rigid foam systems based on Polyisocyanurate (PIR). It has been developed to meet growing demands for composite panels with fire-protection properties, thus making it possible to build industrial buildings as well as cold stores that are both energy-efficient and fire safe. In residential buildings, insulation boards with flexible facings such as aluminium foil or mineral fleece and a core of Elastopir® are also used. The main areas of application here are pitched and flat roof insulation as well as cavity wall and floor insulation

 

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Key Advantages of Elastopir®

  • Effective fire protection
  • Excellent mechanical and thermal properties
  • High-performance insulation even with low material thickness
  • Low lambda value 
BASF develops sustainable construction products that ensure buildings are more energy-efficient, conserve resources and reduce emissions.
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Sustainability at your fingertips
The sustainable catering container made of BASF construction products. Another step on our Plastics Journey. 

Elastopir® enables future orientated, safe and economic construction in different areas of application. 

ROMA Dämmsysteme, Buttenwiesen, Referenzobjekt "Terra Tec", Bludenz-Bings, Österreich
Elastopir® for industrial buildings

Sandwich elements with a core of Elastopir® rigid foam are ideal construction materials for facades and roof elements in all kind of industrial buildings. They provide optimal and full-surface thermal insulation free of thermal bridges. 

Elastopir® for cold stores and cool rooms

In all areas where efficient and dependable cold chains and resource-conserving construction really count, the polyurethane core material Elastopir® reveals peerless advantages. Thanks to its exceptionally low thermal conductivity, it helps to reduce energy input and emissions.

Elastopir® for laminated boards

Elastopir® insulating elements with flexible cover layers such as aluminium foil or mineral fleece are used across various applications, such as pitched and flat roof insulation. They are also suitable for areas with high weight loads, such as flooring insulation and parking decks. 

Elastopir® Biomass Balance

BASF has established ambitious climate protection goals. To meet our targets we are striving to offer more sustainable product solutions. Without compromising in quality and performance!

Our insulation product Elastopir® Biomass Balance for sandwich panels helps customers to develop sustainable solutions and deliver high-quality products while reaching the defined sustainability goals.

Sustainability Performance:

  • Fossil resources are replaced by 100% renewable raw materials within the BASF Biomass Balance approach for Elastopir® BMB
  • With Elastopir® BMB greater resource efficiency is achieved with a substantial reduction of greenhouse gas emissions 
  • Elastopir® BMB combines renewable resources with the same high performance and identical properties than fossil based products
  • The sustainable feedstocks of Elastopir® BMB are certified by REDcert2  

Are you planning to make your construction project sustainable?

With the Biomass Balance approach from BASF you can save resources already in the production process. Our customer Roma Dämmsysteme produces sandwich panels in the BMB process. In Bavaria, a new production hall has been constructed, using exclusively panels manufactured in the BMB process.

Contact us to learn more about Elastopir BMB

 

Elastopir® Biomass Balance

BASF has established ambitious climate protection goals. To meet our targets we are striving to offer more sustainable product solutions. Without compromising in quality and performance!

Our insulation product Elastopir® Biomass Balance for sandwich panels helps customers to develop sustainable solutions and deliver high-quality products while reaching the defined sustainability goals.


Sustainability Performance:

  • Fossil resources are replaced by 100% renewable raw materials within the BASF Biomass Balance approach for Elastopir® BMB
  • With Elastopir® BMB greater resource efficiency is achieved with a substantial reduction of greenhouse gas emissions 
  • Elastopir® BMB combines renewable resources with the same high performance and identical properties than fossil based products
  • The sustainable feedstocks of Elastopir® BMB are certified by REDcert2  

 

Contact us to learn more about Elastopir® BMB!

Elastopir®  - Product properties that set new benchmarks 

 

Elastopir® polyurethane rigid foam systems are ideally suited for industrial buildings and cold stores. They provide very low thermal conductivity as well as excellent mechanical properties based on specific needs.    

Produced with the aid of special PIR catalysts, polyisocyanurate (PIR) structures are particularly heat resistant and with an improved burning behavior. On exposure to flames, the PU foam carbonizes, smoke is being reduced and structures behind it are protected. 

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Superb fire resistance

Composite panels manufactured Elastopir® rigid foam have successfully achieved both 30- and 60-minutes fire resistance when tested in accordance with EN 13501-2. (classification REI 30 with 100 mm und REI 60 with 200 mm). In addition, HFC-blown Elastopir® panels have passed the demanding criteria of FM 4880 class 1, 4881, 4882 and 4471 as well as other well-known fire tests.

Elastopir® Blue – Better lambda, better u-value, better efficiency

Elastopir® Blue is a new polyurethane rigid foam solution with a low lambda value (down to λD = 19 mW/m ∙K) that achieves exceptional standards of energy efficiency.

Good product properties – better thermal insulation

Highly energy-efficient construction elements have a positive effect on the environment in the construction sector. With Elastopir® Blue as the core material, it is possible to produce thinner panels with significantly improved insulation performance. The polyurethane system’s optimized cell structure yields a core material with superlative mechanical properties and a high surface quality. The quantity of blowing agents used is optimally adapted to customer-specific requirements. In addition, Elastopir® Blue features excellent fire protection properties, which is also possible free of halogens.

The applications are as manifold as its product properties: Explore the various application possibilities of Elastopir® and Elastopir® Blue.

Better Technology – Better Foam

Many components are crucial for superlative quality in the production of polyurethane sandwich elements. The patented rake technology of BASF makes the production of polyurethane sandwich panels more stable and more cost-effective. With its modular design, the patented rake replaces conventional laydown devices and can be adapted precisely to the construction panel being produced.

Elastopor® Panel production

Better Technology – Better Foam

Many components are crucial for superlative quality in the production of polyurethane sandwich elements. Along with our precision-tuned polyurethane systems BASF also offers solutions in state-of-the art process technologies. The patented rake technology of BASF makes the production of polyurethane sandwich panels more stable and more cost-effective. With its modular design, the patented rake replaces conventional laydown devices and can be adapted precisely to the construction panel being produced.

Elastopor® Panel production

Elastopir® is able to flow through and adhere to complex shapes and surfaces which provides a freedom of design as well as complete insulation, even in unconventional designs. 

Elastopir® in application - read our case studies

Rethinking insulation: Innovative mix of materials in private buildings
Sandwich panels made of PU rigid foam have been in use on warehouses and industrial buildings for decades. Now we have an exciting new example for its use in residential buildings: A solid wooden house with a complete shell of polyurethane sandwich panels. In Buttenwiesen in Bavaria, a private house with plenty of space for commercial uses has been built in this way, combining the use of sustainable materials with high-performance Elastopir® PU panels from BASF.
Cold storage on the rise – High performance insulation solution 
The pandemic and the fact that people were asked to stay at home have significantly increased the demand for fresh food products. In addition, vaccine products that require reliable storage and transportation to maintain their effectiveness have also increased the demand for cold chain logistics. With Elastopir, BASF helps customers go further to create superior products that enable better and safer cold chain solutions. 
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Wrapped up in the icy expanses – how the right insulation makes a polar station habitable
Thermal insulation is usually all about comfort and energy efficiency. In some places, however, it is also vital for survival – as on King George Island in the Antarctic where the temperature stays below zero even on “mild” days. This is why the BASF Elastopir® insulation material was chosen for the construction of a new research station. 

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Other BASF solutions

Elastan® (PU)
Elastan® is an MDI-based binder/adhesive in the form of one and two component systems for various applications and substrates.
Elastopor® (PU)
Elastopor® is used for many applications in the field of heat and cold protection due to excellent insulation properties. This "made-to-measure insulation material" boasts extremely low thermal conductivity levels matched by no other conventional insulation.