Performance Polymers

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Trade News | October 2, 2025

Turning scrap into new –
BASF presents two new recycling processes for polyamides from end-of-life vehicles

BASF develops two recycling routes for PA6 from end-of-life vehicles: depolymerization and solvent‑based recycling. Pilot projects with ZF and Pöppelmann show near‑series use, processing components for Mercedes‑Benz. The aim: return dismantled parts and complex waste streams (z. B. ASR) to high‑quality recyclates, supporting a circular plastics economy.

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Trade News | October 2, 2025

Turning scrap into new –
BASF presents two new recycling processes for polyamides from end-of-life vehicles

BASF develops two recycling routes for PA6 from end-of-life vehicles: depolymerization and solvent‑based recycling. Pilot projects with ZF and Pöppelmann show near‑series use, processing components for Mercedes‑Benz. The aim: return dismantled parts and complex waste streams (z. B. ASR) to high‑quality recyclates, supporting a circular plastics economy.
Porsche AG and BASF SE, in collaboration with technology partner BEST - Bioenergy and Sustainable Technologies GmbH, have successfully completed a pilot project on recycling mixed waste from end-of-life vehicles.
Graph: BASF SE
Trade News | September 29, 2025

BASF, Porsche, and BEST successfully complete pilot project on chemical recycling

Ludwigshafen, Germany, 29 September 2025. Porsche AG and BASF SE, in collaboration with technology partner BEST - Bioenergy and Sustainable Technologies GmbH, have successfully completed a pilot project on recycling mixed waste from end-of-life vehicles. The pilot project demonstrates the recyclability of high-performance plastics from automotive shredder residues (ASR) together with renewable raw materials. This mixture of plastic, film, paint, and foam residues is so complex that it can currently only be thermally recycled. The pilot project shows that these automotive wastes can be recycled through gasification, a special type of chemical recycling, and returned to the automotive cycle.
With the recent addition of its polyurethane production site in Malacky, Slovakia, the division can now offer its customers certified mass balance solutions from its ten plants.
Trade News | September 15, 2025

BASF’s Performance Materials division plants in Europe are now all REDcert² certified

Following the transition of all its European sites to renewable electricity in January 2025, BASF Performance Materials is now celebrating the certification of its production sites according to REDcert2, a certification scheme for the use of sustainable feedstock in the chemical industry. With the recent addition of its polyurethane production site in Malacky, Slovakia, the division can now offer its customers certified mass balance solutions from its ten plants.
 
Thanks to BASF’s specialty plastic Ultrason®, the frames in Stargate Hydrogen’s AWE stacks are large, robust, and durable.
Photo: Stargate Hydrogen/BASF 2025
Trade News | September 11, 2025

Stargate Hydrogen uses BASF’s Ultrason® for lightweight and durable frames in its Stellar electrolyzer stacks

The electrolyzer manufacturer Stargate Hydrogen, Estonia, is now using BASF’s Ultrason® to manufacture the frames in its stacks used for alkaline water electrolyzers (AWE). The polysulfone (PSU) Ultrason® S replaces metals such as nickel, resulting in significantly lighter stacks. This substitution is possible because BASF’s high-performance thermoplastic offers high temperature and chemical resistance also in harsh alkaline conditions. It can withstand high stack pressures due to excellent compression strength. As Ultrason® can be injection-molded, it provides greater design flexibility for easier functional integration than metal. The collaboration between Stargate Hydrogen and BASF has yielded an exceptional result: the pressurized stacks of the Stellar series are designed for long operational lifespans, supporting reliable hydrogen production, and reducing downtime and maintenance costs. This durability enhances the economic feasibility of green hydrogen production, making it a cost-effective solution.
The PA66/6T compound Ultramid® T6000 is ideal for producing small and complex E&E parts like high-voltage connectors and miniature circuit breakers.
Photo: BASF 2025
Trade News | July 28, 2025

High flowability, easy processing and good colorability: PPA for small and color-stable E&E parts

For many electric and electronics (E&E) components, where stiffness and strength of polyamide 66 (PA66) reach their limit, BASF customers can now choose from a tailored portfolio of PA66/6T compounds: Ultramid® T6000 is a high-temperature polyamide outperforming PA66 in mechanical and dielectric properties in presence of humidity and at elevated temperatures.