Plastics & Rubber
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Global
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Plastics & Rubber
Global
Performance Polymers

Infinergy®(E-TPU) is Empowering Movement

We are accelerating with the world's first expanded thermoplastic polyurethane (E-TPU). With Infinergy®, we help game changers and go-getters move ahead in life. We empower workers to move like athletes, children to play more safely and athletes to perform at their best.

Infinergy® provides superior energy return while delivering a lightweight, high strength alternative. Infinergy® adds next-level comfort and flexibility in a variety of applications ranging from footwear to flooring to sports equipment.

 

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Check out the all new Infinergy® Virtual Showroom 

Click here to access today
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Infinergy® - Go Beyond

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Infinergy® empowers innovation in everyday solution

How can Infinergy® benefit you?

Infinergy<sup>®</sup> Adidias Shoe

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Empowering you with comfort movement - Infinergy for insoles

Find out more
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Comparison of the rebound of different foams [Molding density: 30 kg/m3 and 265 kg/m3 (Infinergy®)]

Like its base material TPU, Infinergy® is noted for having high elongation at break, high tensile strength and strong abrasion resistance. In addition, the innovative particle foam remains highly elastic and soft over a wide temperature range. It is also made out of material that has good chemical resistance.

The feature of Infinergy®’s that is particularly striking is its high resilience.

Tests of its resilience elasticity under ISO 8307 (the ball rebound test) show that Infinergy® achieves a rebound of over 57 %. This is therefore significantly higher than comparable particle foams such as expanded polypropylene (EPP) at 30 %, ethylene vinyl acetate (EVA) at 37 % or  expanded polyethylene (EPE) at 50 %. Infinergy® maintains its excellent resilience even under a continuous load.

Measuring the rebound according to DIN 53512 (using a defined pendulum hammer), a rebound value of at least 57 to 75 % is achieved. Dynamic mechanical analysis has shown that, even at extremely low temperatures of -20°C (-4°F), Infinergy® still has a low dynamic modulus, is very soft and stretchy and thus does not go stiff.

Infinergy® 32-100 U10 is processed on the usual commercial steam chest molding machines designed for a minimum steam chamber pressure of 5 bar. 

Steam pressures are typically 0.6 – 2.2bar, depending on the Infinergy® grade as well as part geometry and density. Infinergy® 32-100 U10 is processed by either crack filling or pressure filling, so part densities of 200kg/m3 to about 300kg/m3 are achievable depending on the degree of packing. Infinergy® can also be processed by molding technologies not using steam e.g. high frequency and variotherm molding.

In addition, because polyurethanebinders adhere so well to Infinergy®, processing techniques such as gluingand foam sealing of the beads enables large-scale processing of Infinergy®.

Converters can process panelsmade from Infinergy® on conventional splitting machines, punches and water jet cutting machines.

Infinergy® is compliant with the RoHS directive and does not have to be labeled under dangerous goods regulations.
Information on other regulations, e. g. GADSL, will be provided on request.
Infinergy® is also recyclable.

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All information in one place: From technical articles, case studies and brochures, to data sheets and certificates.
Information & Certificates

Infinergy® sprints ahead in the indoor fitness space with leading Chinese brand - Keep’s K2 treadmill
Trade News | October 27, 2020

Infinergy sprints ahead in the indoor fitness space with Keep’s latest treadmill 

Keep, China’s leading sports and fitness brand, is set to revolutionize the fitness industry with the launch of its latest treadmill, K2, made with BASF’s Infinergy® Expanded Thermoplastic Polyurethane (E-TPU) in the running deck. With Infinergy‘s superior elastic, shock-absorbing and high-rebound properties, the running deck delivers an unmatched experience for indoor runners. 
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September 8, 2020

BASF launches “Empowering Movement” brand strategy for Infinergy

BASF today launched a new brand strategy, “Empowering Movement,” that presents Infinergy® – its expanded thermoplastic polyurethane (E-TPU) – with a refreshed brand identity portraying the power of movement. BASF also introduced a state-of-the-art virtual showroom, which showcases Infinergy’s diverse applications and properties. 
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At the K 2019 plastics fair, Infinergy®, the E-TPU of BASF, will be presented with a multitude of its applications and innovative approaches. New size, new color and new processing methods will be shown. It is no question that Infinergy® is also used in the Vision Venture, the futuristic camper van from Hymer. Photo: BASF
Trade News | October 8, 2019

New size, new color, new processing method – Infinergy® picks up the pace

Mini beads, black beads, bicycle saddles, tennis rackets, sports and fall-protection floors, safety footwear, luminous Infinergy® panels and lots more – at the BASF stand in hall 5, stand C21/D21, visitors will be able to experience the variety of innovations from Infinergy® inspired. Completely new Infinergy® applications are found in Vision Venture, the concept camper van from Hymer and BASF. Here, Infinergy® is the perfect fit – as a step, bed edge and as a comfort element in the slatted frame.
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September 11, 2019

BASF receives top 10 “Sports Surfaces Materials Supplier” award in China

BASF has been awarded the Top 10 “Sports Surfaces Materials Supplier” by the Shanghai Chemical Building Material Trade Association (SCBMTA). The award recognizes BASF’s significant contribution towards upgrading industry standards of sports flooring with safer, higher-quality products.
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Plymouth Foam is launching its new line of dog toys under their AIREHIDE brand which uses BASF’s Infinergy material.
Trade News | August 13, 2019

Plymouth Foam to launch a new generation of pet toys at SuperZoo 2019 based on BASF Infinergy material

Plymouth Foam is launching its new line of dog toys under their AIREHIDE brand which uses BASF’s Infinergy material.
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News | June 29, 2023

Broader processing spectrum accessible by novel surface tuning of foam particles

BASF will soon introduce particle foams with a polymeric surface functionalization that provides access to a variety of molding processes, such as hot pressing, RF welding, and other molding technologies. In a novel process, the particle foams are provided with a uniform polymeric surface functionalization. The treated foam particles are storable and can be fused into molded parts in a much more energy-efficient and material-friendly manner. The novel surface-tuning can be applied to almost all material classes, such as expanded particle foams made of thermoplastic polymers, thermoplastic polyurethanes and thermoplastic elastomers. With the surface functionalization it becomes possible to combine different kind of materials as well as to embed inserts, and, therefore obtain a tailor-made design of molded parts in one processing step.

Tailor-made Solutions

Tailor-made for individual needs: We support our customers in developing application-oriented solutions.

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Comfort, Health and Safety

Are you looking for an adhesive raw material for medical-technical applications or for a plasticizer for food packaging? We provide the appropriate solution for every need. Select a product from the below selection to find out more.
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Concept 1865

With the design study Concept 1865, we obviously do not re-invent the bicycle. The e-bike is rather a thought experiment that illustrates the extraordinary applications of modern plastics.
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Concept Car RN30

A concept vehicle jointly developed by BASF and Hyundai Motor Company combines key solutions from the chemical industry with purposeful aerodynamic design and specialized high-performance technologies.
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Das Besondere an den Materialien der BASF sind zum einen ihre herrausragenden Eigenschaften und zum anderen die Produktideen, die sie ermöglichen. Diese werden in der sogenannten „Wunderkammer“ präsentiert, einem Trichter, dessen Wände die Augen abschirmen und den Betrachter so jede räumliche Orientierung verlieren lassen. Die perspektivische Verzerrung lässt sowohl Objekte als auch Besucher in einer verblüffenden Collage verschmelzen. Ein Spiel mit der Wahrnehmung – genauso charmant und analog, wie es 1865, im Entstehungsjahr der BASF, noch gang und gäbe war. What makes BASF materials special is both their excellent properties and the product ideas they enable. These products are presented in the so-called “Wunderkammer”, or “cabinet of wonders” – a funnel, whose walls block off the peripheral view to suspend spatial orientation. The perspective distortion merges objects and visitors moving amongst them into an astonishing collage. Playing with perception – in just the same charming, analogue way as was so popular in 1865, the year in which BASF was founded.

Individualization and lifestyle

Here you will find customized material, processing and design solutions for your needs. We will help you design your products to measure and distinguish yourself from others, with innovative solutions as varied as your customers.
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Pioneering Concept Studies

We help you maximize your potential by creating application-oriented industry solutions. We collaborate closely with customers across various target industries, in order to tailor our solutions specifically to individual application needs. As a result, development is driven by local market needs and is coordinated globally.
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