Man climbing a climbing wall in the gym

Performance Polymers

Recyclable Climbing Holds:
The Next Step in Sustainable Climbing

From a Sustainability Challenge to a Circular Innovation

Indoor climbing is growing rapidly worldwide, and with this boom comes an increasing demand for materials that are both high-performance and sustainable. Every year, around 15 million climbing holds are produced in Europe, many of them made from nonrecyclable thermoset plastics that must be replaced after only a few months. Three outdoor‑loving innovators - two engineers and a mountain specialist - were frustrated by the sustainability gap in the climbing industry. They founded a company called Ghold to create something bold:

The first 100% recyclable and recycled climbing holds in the world.
And they did.

But it wasn’t a quick win. It took three years of research, dozens of prototypes, and a collaboration that would take the idea to the next level.

TPU Technology Meets Climbing: Performance and Environmental Impact

A decisive breakthrough came in 2021 when the team met Denis Bouvier, the technical developer of Elastollan® TPU at BASF and an experienced climber himself. His practical knowledge and material expertise were directly incorporated into the development process.

Image of Denis Bouvier in black and white where he is standing on a mountain in the snow on a sunny day
I helped Ghold formulate the TPU and supported the young company in optimizing the injection molding technology.

Denis Bouvier

BASF

After intensive testing on rock and in the gym, the conclusion was clear: the TPU holds are durable, resistant, and feature a surface that stays dry longer for optimal grip. And most importantly, TPU can be easily recycled.

Sustainability Benefits at a Glance

Environmental Advantages

✓ 100% recyclable and made from recycled material

✓ Can be recycled up to 10 times without performance loss

✓ Carbon footprint reduced by 50% after the first recycling cycle

✓ No metal inserts needed → easier recycling & less resource use

✓ Significantly lower waste impact in an industry that discards ~7 million holds per year

✓ Lower energy & higher efficiency → fast production: 38 seconds vs. 1 hour for traditional holds

Image of colourful climbing hold made out of BASF's Elastollan
Close up of a man climbing a climbing wall in a gym

Elastollan®, the high‑performance TPU, ensures:

✓ Durability equal to PU

✓ Dry surface feel for better grip

✓ Resistant hardness (Shore D70–80)

✓ Unbreakable material

✓ High abrasion resistance

✓ Fully recyclable

Born in France, Built for the World

These milestones show how relevant circular material solutions have become in the sports sector.

  • Official use at the 2024 Paris Olympics
  • Use in leading European climbing gyms
  • Prix Pierre Portier 2025 - Award for sustainable chemistry
Logo of Prix Pierre Potier in the colours blue and green

Shaping the new industry standard

   

Ghold is already advancing the next stages of development:

✓ Larger grip sizes (L–XXL)

 Expansion of automation

✓ Regional manufacturing models

 Further CO reduction

   

The vision: Recyclable climbing holds as the new global standard – high performance, durable, circular.

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