Performance Polymers
Elastofoam® is a polyurethane (PU) integral skin foam system used in furniture and automotive applications. It combines the comfort of a foam core with the protection of a compact skin in a single production step.
Elastofoam® reproduces the texture of the mould surface perfectly providing a soft, pleasant touch. Adding an appropriate coating enhances UV-, scratch- and abrasion resistant. Further, Elastofoam® can be moulded in a wide density range and offers a unique material profile also for highly sophisticated applications. Its mono-material design possibilities can facilitate design for recycling strategies.
Elastofoam® is extensively employed in the automotive and furniture industries. Its strong mechanical performance makes it a common choice for cable encapsulation and grommets, acoustic applications, oil pan covers and gaskets in filter elements. Where surface appearance counts as well, it turns up in visible parts such as steering wheels, mono-material seats, armrests and gear shift knobs.
Elastofoam® enables durable components with premium haptics, design flexibility and attractive surface finishes for furniture and automotive industries.
Elastofoam® ensures long-term shock-absorbing and rebound effects combined with pleasant haptics, robust surfaces & abrasion resistance.
Elastofoam® delivers durable, noise-reducing acoustic parts with attractive surfaces and enhanced pedestrian safety.
Elastofoam® delivers durable filter gaskets that ensure reliable, long-lasting sealing performance for cleaner air.
Elastofoam® enables comfortable steering wheels with integrated airbag covers, combining safety, durability, premium design and pleasant touch.
Elastofoam® enables easy assembly of cable harnesses & grommets with reliable moisture insulation.
Self-service solutions:
Q: What is Elastofoam®?
Elastofoam® is BASF’s polyurethane integral skin foam system, combining a lightweight foam core with a durable outer skin in a single manufacturing step.
Q: What is Elastofoam® used for?
Elastofoam® is used in automotive, transportation and furniture applications, including steering wheels, armrests, seat shells, engine covers, gear shift knobs, air filter gaskets, cable encapsulations and utility vehicle components.
Q: What are the benefits of Elastofoam®?
Elastofoam® combines design freedom, pleasant haptics, durability and efficient processing, making it suitable for a wide range of molded parts.
Q: Why choose Elastofoam®?
Elastofoam® offers a unique combination of soft-touch surfaces, high abrasion resistance, impact durability and excellent surface quality.
Q: What makes Elastofoam® different from conventional foam systems?
Elastofoam® combines a flexible foam core and a tough, decorative outer skin in a single material system, eliminating the need for additional surface coverings in many applications.
Q: Can Elastofoam® be customized?
Yes. Elastofoam® can reproduce a wide variety of mould textures and surface finishes, enabling attractive designs with smooth or textured appearances.
Q: What industries use Elastofoam®?
Elastofoam® is used in the automotive and furniture industries, as well as other applications requiring durable and comfortable surfaces.
Q: What applications are suitable for Elastofoam®?
Typical applications include steering wheels, integrated airbag covers, armrests, seat shells, engine covers, gear shift knobs, cable harness covers, air filter gaskets and acoustic components.
Q: How does Elastofoam® support product durability?
Its robust integral skin and excellent mechanical properties help parts withstand wear, impacts and demanding operating conditions over long service lives.
Q: What is a polyurethane integral skin foam?
A polyurethane integral skin foam is a material consisting of a lightweight foam core and a dense outer skin formed during moulding, creating parts that combine comfort, durability and attractive surface finishes.
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